In order to further implement the "7510" action plan for the modernization of the key industrial chain of the city's manufacturing industry, fully implement the work requirements of the province and the city on accelerating the digital transformation of the manufacturing industry, and fully promote the digital transformation of the city's manufacturing enterprises to achieve new breakthroughs, the "Ganzhou digital transformation typical case" column is set up to publicize and promote the digital transformation of the city's counties (cities, districts) enterprises. Stay tuned! In this issue, let's learn about Ganzhou Fuerte Electronics Co., LTD., located in Ganzhou Economic Development Zone.
GanZhou FORTUNE Electronics Co.,Ltd.
Company profile
Established in 2011, Ganzhou Fuerte Electronics Co., Ltd. is located in Ganzhou Economic Development Zone, mainly engaged in high-performance Ndfeb rare earth permanent magnet materials and their application products R & D, production and sales, products are mainly used in new energy vehicles, industrial automation and maglev rail transit and other fields. The company now has an annual output of 10,000 tons of high-performance magnetic steel production capacity, in the mobile phone flat vibration motor, autofocus motor and magnetic relay segments, the market share ranks first in the country. It has won many honors such as national high-tech enterprise, national specialized and special new "little giant" enterprise, National intellectual property advantage enterprise, National green Factory, and National industrial product Green design Demonstration Enterprise.
The FORTUNE Factory
Digital transformation practices and results
Ganzhou Fuerte Electronics Co., Ltd. has built a comprehensive digital infrastructure including 5G private network, 5G base station and high standard data room, and built a solid information base; At the same time, the company successfully launched a number of advanced digital management systems such as OA office automation system, ERP enterprise resource planning system, MES manufacturing execution system, WMS intelligent warehouse management system, and data acquisition system, which fully covered all aspects of production and operation, ensuring the precision and efficiency of supply chain management. The company has realized the automation of the whole process in the warehousing and logistics links, greatly improving the efficiency and accuracy of the operation, and promoting the enterprise to a higher level of intelligent manufacturing.
Since 2018, Ganzhou Fuerte Electronics Co., Ltd. has continuously increased investment in digital transformation, and accumulated project experience by undertaking digital transformation projects such as green manufacturing system integration project of Ministry of Industry and Information Technology, intelligent manufacturing pilot demonstration project of Jiangxi Province, 5G fusion application project of Jiangxi Province, and Ganzhou Digital Workshop. The company has been evaluated as the benchmark enterprise of intelligent manufacturing in Jiangxi Province, the Samsung demonstration enterprise of integration of two technologies in Jiangxi Province, the typical case of enterprise cloud in 2020 by the Ministry of Industry and Information Technology, and the excellent scene of intelligent manufacturing in 2023 by the Ministry of Industry and Information Technology.
Company 5G fully connected factory command center
Application scenario
Warehousing and Logistics: Fuerte has created an intelligent storage system with the characteristics of high-rise shelves, roadway stackers, WCS control system and WMS management system. Through the three-dimensional storage, automatic access and information management of storage materials, the warehouse paperless operation requirements are realized, the accuracy and timeliness of inventory information are improved, and the handling workload of warehouse personnel is greatly reduced. Operating costs were reduced by 26%, product development cycle was shortened by 41.6%, product defect rate was reduced to 3%, and energy consumption in core processes was reduced.
WMS warehouse management system
5G+ process research and development: Fuerte's annual output of 8,000 tons of green rare earth permanent magnet material technical transformation and expansion project is enabled by 5G technology, and the whole chain is efficiently linked. The green short-process recycling technology independently developed by the company can make the recovery rate of rare earth valuable elements reach more than 95%, and the LCA carbon emission reduction of the whole life cycle evaluation reaches more than 67%.
Fully automatic powder process
Follow-up plan
GanZhou FORTUNE Electronics Co.,Ltd. will continue to adhere to the line of digital-driven enterprise innovation and development, and continue to increase investment in digital transformation. By 2025, the digital transformation level will reach L9 and the data management capability level will reach level 3. Combined with the industrial Internet identification and analysis node, the data of upstream and downstream products in the industrial chain is connected, and the 5G fully connected factory is built, and the company strives to become a benchmark intelligent manufacturing enterprise in the rare earth industry.
Automated continuous sintering process
Source: Ganzhou Gongxin
